large-Scale industrial fabrication

Industrial Fabrication: Freedom Tower Crane Rails

Since 1987, The Rose Corporation has specialized in large-scale, complex, steel industrial fabrication and contract manufacturing. 

Our team of highly-skilled fabricators and machinists have many years of experience manufacturing heavy industrial components and have built a reputation for delivering the highest quality work on-time and within budget.  

Some of the equipment we manufacture includes material handling systems, power generation equipment, boilers and pressure vessels, industrial furnaces, storage tanks, and more.

The Rose Corporation offers a wide variety of industrial fabrication services including professional end-to-end project management, Design for Manufacturability (DFM) review and assistance, custom-engineering, and detailing.  We also offer wholesale metal supply, machining, surface preparation and painting, assembly and testing services, and more.

We partner with our customers to develop practical, sustainable, cost-effective solutions throughout the project cycle.

Industries we serve include industrial businesses, manufacturers, and the government who benefit from our unique combination of experience, craftsmanship, equipment, and space.

sample projects

The Rose Corporation capabilities include:

  • Custom heavy steel fabrication
  • Industrial equipment refurbishment
  • Metal forming and fabrication using SMAW, FCAW, GMAW, and GTAW welding processes in accordance with AWS D1.1 and D1.6 and ASME B&PV Section IX.
  • Professional end-to-end project management.
  • Design for Manufacturability (DF M) review and assistance.
  • Creation of flat layouts and cut sheets from customer assembly drawings using AutoCAD.
  • Machining of components and subassemblies.
  • Dual media blasting to SSPC standards.
  • Low VOC coatings including primer, enamel, epoxy and high-temperature paints.
  • Field installation and start-up assistance.
  • In-house Visual (VT), Liquid Penetrant (PT), and Magnetic Particle (MT) weld examination.
  • Third-party Ultrasonic (UT) and X-Ray (RT) weld examination, heat treatment, Charpy impact testing, and Positive Material Identification.

The Rose Corporation FACILITIES FEATURE:

  • ASME “U” and “S” stamps
  • NBIC “R” Stamp
  • Over 150,000 square feet of under-crane manufacturing space
  • 17’ x 20’ overhead doors
  • Crane capacity up to 60-tons with 65’ under hook
  • 18 overhead cranes in-house
  • Grit Blast & Paint bay; 25’ wide by 20’ high by 60’ long

The Rose Corporation Equipment Includes:

  • Plate shears; 1/2” x 16-feet
  • Plate rolls; 3/4” x 10’, minimum roll diameter: 6”
  • Angle rolls; 4” x 4” x 1/2” thick
  • Brake press; 325 ton
  • CNC hydraulic press; 200 ton with 10’ bed
  • CNC auto-feed saw (2); 18” x 24”
  • CNC burners (2); steel to 12” thick, stainless to 1” thick
  • Miter Saw: 18” x 24” automatic feed
  • Punch; up to 2-1/4” in 3/8” plate
  • Ingersoll planer mill; 120” x 34’ table
  • Gray planer; 72” x 72” x 36’
  • G & L horizontal boring mills (2); 7” spindle
  • G & L horizontal table-type CNC; 4” spindle
  • King vertical boring mill; 96”
  • King vertical boring mill; 65”
  • Cincinnati mill
  • Radial drill presses (3)
  • Bridgeport Series I
  • Mazac lathe; 12” x 40”
  • Warner & Swasey 3-A turret lathe; 21” chuck
  • Colchester lathe; 16” x 50”